Boom cans Amplified Lower Speakers Service Manual Page 3

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4. Use the template to cut the openings for the upper four-
way flanged connector [289-2A].
a. Place template on saddlebag again. Align the
grommet and latch fasteners.
b. Drill four pilot holes (7) for the upper four-way con-
nector [289-2A] flange mounting locations. Drill a pilot
hole (6) for the connector location.
c. Get the saddlebag harness (7) from this kit. See
Figure 3.Verify pilot hole placement with the four-way
flanged connector.
d. Drill four 3/16 in (4.5 mm) holes at the connector
flange mounting pilot hole locations.
Drill a 7/8 in (22.5 mm) hole at the connector pilot
hole location.
e. Test-fit the connector [289-2A]. Shape the hole as
seen on the template if necessary for proper fit.
Openings for four-way connector [C36A]:
See Figure 2, Items 8 and 9. ONLY if using saddlebag lid
speakers, drill holes and install connector [C36A] per the
instructions in that kit.
ALL applications:
5. Remove the metal plate (2) from the four-way bulkhead
connector (1) on the saddlebag harness. Insert the con-
nector through the saddlebag hole from the inside.
6. Slide the metal plate back onto the connector outside the
saddlebag. Secure the connector with four socket head
screws (3) from inside the saddlebag. Tighten to 35-40
in-lbs (4.0-4.5 N-m).
2
1
3
is08498
1. Four-way bulkhead connector
2. Metal plate
3. Socket head screw (4)
Figure 3. Four-Way Harness Connector Installation
3
5
4
1
2
is08497
1. Harness cover
2. Cable strap
3. 18-way bulkhead connector
4. Socket head screw (2)
5. Washer (2)
Figure 4. 18-Way Connector and Cover Installation to Right
Saddlebag
7. See Figure 4. Insert the pin side 18-way bulkhead con-
nector (3) from the saddlebag harness through the
saddlebag hole from the inside. Secure the connector from
outside the saddlebag with two socket head screws (4)
and washers (5).Tighten to 35-40 in-lbs (4.0-4.5 N-m).
8. Snap the harness cover (1) over the 18-way connector.
Secure with a cable strap (2) (see Figure 5).The harness
routes inside the saddlebag after the amplifier is mounted.
1
2
is07749a
1. Harness cover
2. Cable strap
Figure 5. Harness Cover
9. See Figure 6. Clean the inside rear and bottom surfaces
of the saddlebag with a 50-50 mixture of isopropyl alcohol
and distilled water.
NOTE
Verify that all four tape strips are contacting the saddlebag.
10. Remove the four pieces of protective backing from the
amplifier bracket tape strips. Position the bracket as
shown.
3 of 8-J06051
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